Page 352 - Carbide drills I Thread cutting tools 2023
P. 352

Technical notes regarding use of deep hole drills



                    FRAISA SA recommends the following drilling strategy to increase both service life
                    and reliability:


        Step 1                               Pilot hole  = 1.5 x d.
                                             e.g. Supradrill® U 3xd. B62011.
                                             The pilot hole must be free of chips prior to insertion of the
                                             deep-hole drill!
                                1.5 x d




        Step 2         off                    Insert the tool into the hole at max. 300 1/min
                                             and v f  = 1000mm/min.
                                             Without cooling up to 1 mm from the bottom of the pilot hole.
                                1.5 x d




                       on
        Step 3                               Coolant supply on.
                                             Drill using recommended cutting data and without chip
                                             breaking. When drilling through-holes, reduce the feed rate
                                             by at least 25% before retracting from the hole.



        Step 4                               Retract the deep-hole drill with double the feed rate (=2 x v f ) –
                                             until 1.5 x d after entering the hole. Position as stated in Step 2.


                                1.5 x d



                       off
        Step 5                               Next reduce the spindle speed to max. 300 1/min.
                                             Coolant feed is switched off.
                                             Withdraw the drill from the drilled hole. (max. 1000 mm/min).






                     SAFETY NOTE
                     Outside of the drill hole, long deep-hole drills may only turn at a low speed (max. 300 1/min).
                     Higher spindle speeds can cause such tools to vibrate, leading to spontaneous failure.










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