Page 276 - ISCAR(HOLE_MAKING_CATALOG_65)
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USER GUIDE
      DEEP DRILLING - BTA SYSTEM

         Technical Information -
         Drill Setup

              Rotating Drill                                    Stationary Drill
            •  Can be applied on symmetrical and              •  Applied on symmetrical workpieces
              non-symmetrical workpieces                      •  Improved hole straightness and bushing wear
            •  Drill to bushing center misalignment should    •  Drill to bushing center misalignment should
              not exceed 0.02 mm                                not exceed 0.02 mm
                                       Bushing   Stationary            Rotating Workpiece
                   Rotating Drill                Workpiece                                   Bushing

                                                                                               Stationary Drill


                                    Max.                                         Max.
                                    0.02 mm                                     0.02 mm





          Drill Bushing and Workpiece Tolerance Relative Positioning


              Pre-drilled Hole                                                       Guidance bushing tolerance (G6)
              A large pre-drilled hole (larger than D-a) ensures
              precise hole size and center location.                   Hole tolerance       Drill head tolerance (h6)
                               A                 0.5  X  A max







                                                                Machine Power
              Recommended Coolant Pressure and Volume ≤50 mm    kw
               Coolant Pressure                Coolant Volume   140
               Kgf/cm 2                        L/min            120       Alloy Steel (HB300)
                                                                          v=100m/min, f=0.25mm/rev
               100                              500             100
               80                               400              80
               60                               300              60
               40                               200
                                                                 40                     Carbon Steel (HB200)
               20                               100                                     v=100m, f=0.25mm/rev
                                                                 20
                      10   20  30   40   50
                                      Diameter mm                      50   100  150  200  250  300  350
                                                                                                 Diameter mm
              Recommended Coolant Pressure and Volume >50 mm
               Coolant Pressure                     Coolant     Machine Thrust Force
               Kgf/cm 2                             Volume
                                                    L/min        N
               45                                   1800        7000
               40                                   1600        6000  Alloy Steel (HB300)
               35                                   1400             v=100m/min, f=0.25mm/rev
               30                                   1200        5000
               25                                   1000        4000
               20                                    800        3000                   Carbon Steel (HB200)
               15                                    600                               v=100m, f=0.25mm/rev
               10                                    400        2000
                5                                    250        1000

                     50  100  150  200  250  300  350                   50  100  150  200  250  300  350
                                            Diameter mm                                          Diameter mm





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