Page 345 - ISCAR(HOLE_MAKING_CATALOG_65)
P. 345

USER GUIDE
                                                                                                                      REAMERS



          Troubleshooting

               Problem          Cause                                  Solution
               Hole too large  •  Reamer or pilot hole not centered  •  Use a floating reamer chuck or correct pilot hole
                             •  Reamer too large                    •  Check size of reamer and correct if necessary
                             •  Cooling / lubrication problems      •  Change lubricant and increase coolant pressure


                    dnom
               Hole too small  •  Worn reamer                       •  Replace the reamer
                             •  Reaming allowance too small         •  Increase reaming allowance
                             •  Cooling / lubrication problems      •  Change lubricant and increase coolant pressure


                    dnom
               Conical hole   •  Misalignment between pre hole      •  Re-align or use a floating reamer chuck
               (larger bottom)  and reamer centers





                    dnom
               Conical hole   •  Misalignment between pre-hole      •  Re-align or use a floating reamer chuck
               (larger entrance)  and reamer centers                •  Secure the tool axially
                             •  Material jammed between reamer and
                               hole in the upper hole section


                    dnom
               Poor surface finish  •  Worn reamer                  •  Replace the tool
                             •  Misalignment between pre-hole       •  Re-align or use a floating reamer chuck
                               and reamer centers                   •  Increase coolant pressure
                             •  Problems with chip evacuation       •  Change cutting parameters
                             •  Incorrect cutting parameters        •  Change cutting parameters or coolant conditions
                             •  Built-up edge













































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