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USER GUIDE




         New Edge Preparations

              For the following grades: IB10HC, IB10H,          New Innovative Chipbreakers for Hardened Steel
              IB20H, IB25HC, IB25HA, IB05S, IB10S.              CBN inserts with two types of chipbreakers: HF and HM  ISOTURN INSERTS
                                   Existing                       Existing Method      New Chipbreakers
                              T         For continuous and                      HF Type
                          α°            interrupted cut                         Excellent chip
                T                                                               control at
                                                                                small depths
                                                                                of cut
                                                                                HM Type
                          New Edge Preparation Program                          Used for large
                              T         For continuous and      No chip control   depth of cut
                          α°            interrupted cut         suitable for long
                T                                               linear cuts
                                                                When turning hard materials, long and tangled chips
                                                                are produced.  The HF or HM chipformers provide
                                                                excellent chip control at various depths of cut.
                                        For high surface finish
                           sharp
                S




                               0.13     For finishing at
                                        continuous cut
                       15°
                F




                               0.13     For medium, continuous   PCD Inserts
                                        up to light interrupted cut
                       25°                                      Features
               M                                              •  Excellent surface finishing on aluminum,
                                                                nonferrous metals and non-metal materials.
                                                              •  Longer tool life in high speed machining, due to high
                                                                wear resistance and excellent thermal conductivity.
                               0.13     For light to heavy      Note: Not for use on steel or cast iron
                                        interrupted cut-
                       35°              rough machining
                R                                                      Tungsten
                                                                       Carbide



              Chip Breaking Area for Hardened Steel

                                                                Grades and Application
                                                                        Diamond
                                                                 Binder          Grade  Feature and Application
                                                                         Size
                                                                 High   8-9 µm   ID5   Suitable for Al alloy
                                                                 Cobalt                (Si < 12%), Cu alloy
                                                                                       General purpose cutting
                     Depth of cut [mm]  0.5  HM                 Recommended Cutting Condition Turning
                      1.0
                                                                                       of nonferrous metal

                                                                               Cutting
                                     HF
                                                                               Speed
                                                                                             Depth of
                                                                                        Feed
                                                                  Workpiece
                                                                               (m/min)
                                                                Al alloy (4-9% Si)  800-2500  (mm/rev) Cut (mm) Grades
                                                                                                      ID5
                                                                                       0.1-0.3
                                   0.1        0.2
                             Feed rate [mm/rev]                 Al alloy (9-14% Si)  600-1280  0.1-0.3  0.05-3.0  ID5
                                                                Cu alloy      600-1000  0.05-0.2 0.05-3.0  ID5
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