Page 306 - ISCAR(HOLE_MAKING_CATALOG_65)
P. 306

USER GUIDE
      GUNDRILLS  Drilling Tolerances Obtainable In Deep Hole Drilling






              Deep Drilling Tolerances
              Gundrill configurations when used under recommended conditions can produce holes with tolerances of IT8-IT9.
              When operating under optimal conditions, even better tolerances can be achieved.
               Nonferrous materials
               Aluminum
               Tool steel
               Cast iron
               High alloy steel>800N/mm2  Machinability
                                        of Metals
               Hardened steel
               Low alloy steel<800N/mm2
               Carbon steel
               Sintered steel
               Drilling quality            IT       13     12    11    10     9      8     7     6      5

                                                         Tolerance range under normal conditions  Tolerance range under
                                                                                         optimal conditions
              Surface Quality
              Surface quality of 0.2 Ra can be achieved when using gundrills under recommended conditions.







                                        N12  N11   N10   N9    N8    N7   N6    N5    N4    N3   N2    N1
               Indexable Drills
               Reaming
               Honing
               Deep drilling
               Degree of roughness    μ m  50  25  12.5  6.30  3.20  1.60  0.80  0.40  0.20  0.10  0.05  0.025
               (Ra roughness index)  μ in  2000  1000  500  250  125  63   32   16     8    4     2     1
                                       Tolerance range under normal conditions  Tolerance range under optimal conditions




              Concentricity and Straightness                    Circularity
              The resulting quality depends on different factors such as:  The geometric quality of bores obtained from deep
            •  Drilling depth and diameter                      hole drill bits is clearly higher than that obtained
            •  Type of machining and cutting parameters         with the use of twist drills. It is possible to obtain
            •  Quality and uniformity of the workpiece material  precision with deviations of less than 4 µm.
            •  Machine tool conditions
            •  Gundrill support
                 mm
                                                                  mm
                 1.0
                                                                  0.05
                 0.84
                                                                  0.04
                 0,66
                                                                  0.03
                 0.5
                                                                  0.02
                 0.33
                                                                  0.01
                 0.16
                                                                                250         500     750  mm
                                    500          1000  mm
                                                Drilling Depth                                    Drilling Depth
                 Stationary workpiece – rotating tool
                 Rotating workpiece – stationary tool







   304    ISCAR
   301   302   303   304   305   306   307   308   309   310   311