Page 297 - ISCAR(HOLE_MAKING_CATALOG_65)
P. 297

USER GUIDE
                                                                                                                      GUNDRILLS






              Drill Penetration Instructions on Horizontal      Pressure and Coolant Flow Rate for SUMOGUN
              Milling and Lathe machines
                                                                 Bar                                   l/min
              Note: The following procedure (1-4) is recommended for
              up to 400 mm hole depths using MNSNT ...-400... drill.  120                              300
                                                                                                       275
                                                                 110
            1  Drill a pilot hole 0.5xD deep with a short drill in   100                               250
              the same diameter as of the SUMOGUN drill.          90                                   225
            2  Enter the pre-hole at slow speed, feed and 50      80                                   200
              RPM until 1-2 mm before reaching the bottom.        70                                   175
                                                                                                       150
                                                                  60
            3  Activate the cooling system and increase rotation speed   50                            125
              to recommended drilling speed, maintain for 2-3 seconds,   40                            100
              then continue at recommended drilling feed. No pecking   30                              75
              is required. Apply maximum possible coolant flow rate.  20                               50
                                                                                                       25
                                                                  10
            4  After having reached the required depth, reduce
              speed to 50-100 RPM while exiting from the hole.        Ø 10  12  14  16  18  20  22  24  26  mm
                                                                SUMOGUN Drilling Range              Drilling Diameter
                                                                              SUMOGUN Drilling Range Drilling Diameter
               1 Pre-hole 1xD deep for centering                Q l/min   P bar
                                                                                       GUNDRILL Machines
                                                                                       Milling and Turning Machines
                                                                Gundrill Lubrication and Cooling
                                                                The best performance is obtained by using oil.
                                                                On equipment that uses water-soluble fluids (i.e.
                                                                machining centers and CNC machines) a concentration
                                 1xD                            between 10% and 15% is recommended.
               2 Slow rotation and feed while entering to the pre-hole  Guidelines for Optimal Gundrill Performance
                                                              •  Coolant pressure and flow
                                                              •  It is recommended to use a strong coolant flow for
                                                                efficient chip flushing and cooling of the cutting edge
                                                              •  Filtration: It is recommended to use a filter under 20 µm.
                                                              •  Note: Improper filtration may result in interrupted flow of
                                                                the lubricating oil. This creates a sticky surface on the
                                                                bearing pads and leads to premature wear of the tool
                                  1xD                           and overloading the coolant pump and spindle seals.
                                                              •  The coolant temperature should be between 20 and 22º C.
               3 Maintain for 2-3 seconds and activate the cooling system  Note: Above 50º C the viscosity of the coolant is reduced by 50% and
                                                                becomes ineffective.








                                  1xD
               4 Continue drilling at recommended cutting conditions










                             SUMOGUN















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