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USER GUIDE




          Stacked Cutters (1)

               Requires modification of the cutter.              Table 1: Effective Width of Cut
               Note: Tables on this page and the next apply only to   W1  W2  WA            WB        Wc (1)
               standard SELF-GRIP inserts which appear in this catalog.   2.40  2.40  4.14  -  4.48  —  —
               The number of options increases with the           3.00  2.40  4.53  -  5.04  —         —
               use of specially tailored inserts.                 3.00  3.00  4.92  -  5.39  5.40   5.43-5.60
                                                                  3.18  2.40  4.62  -  5.18  5.19      —
               Feed Range per Insert Size                         3.18  3.00  5.01  -  5.48  5.49   5.52-5.76
                                                                  3.18  3.18  5.10  -  5.57  5.58   5.61-5.92         SLOTTING & SLITTING CUTTERS
                  0.25                                            4.05  2.40  5.38  -  6.02  6.03      —
                                                                  4.05  3.00  5.77  - - -  6.32  6.33  6.36-6.62
                 Feed per Tooth - fz (mm/tooth)  0.15  0.04-0.1  0.04-0.12  0.05-0.13  0.06-0.15  0.06-0.18  0.08-0.20  0.08-0.22  0.10-0.25  0.10-0.25  0.12-0.30  4.78  2.40  6.06  - - - - - -  6.74  7.09  7.12-7.30
                                                                                                    6.45-6.78
                                                                                            6.42
                                                                       3.18
                                                                  4.05
                                                                                    6.41
                                                                            5.86
                  0.20
                                                                                            7.25
                                                                            6.61
                                                                                                    7.28-7.63
                                                                                    7.24
                                                                       4.05
                                                                  4.05
                                                                                             —
                                                                                                       —
                                                                       3.00
                                                                                    7.08
                                                                            6.45
                                                                  4.78
                  0.10
                                                                                            7.18
                                                                            6.54
                                                                  4.78
                                                                                                    7.21-7.46
                                                                                    7.17
                                                                       3.18
                                                                  4.78
                                                                       4.05
                                                                            7.30
                                                                                    8.01
                                                                                                    8.05-8.32
                                                                                            8.02
                  0.05
                                                                                            8.78
                                                                  4.78
                                                                                                    8.81-9.00
                                                                       4.78
                                                                            7.98
                                                                                    8.77
                                                                                                    6.93-7.12
                                                                                            6.90
                                                                       2.40
                                                                            6.17
                                                                                    6.89
                                                                  5.00
                                                                  5.00
                                                7
                                 3
                                    4
                                           6.35
                              2.4
                      1.4
                                        5
                           2
                                                     8
                        1.6
                                                                                    7.28
                                                                       3.18
                                                                            6.65
                                                                                                    7.32-7.68
                                                                  5.00
                                                                                            7.29
                                                                       4.05
                                                                                    8.12
                                                                  5.00
                                                                                            8.13
                                                                                                    8.16-8.54
                                                                            7.41
                                                                                            8.89
                                                                            8.09
                                                                       4.78
                                                                  5.00  3.00  6.56  - - - -  7.19  7.20  7.23-7.52
                                                                                    8.88
                                                                                                    8.92-9.22
                                                                  5.00  5.00  8.2  -  8.99  9.00    9.03-9.44
                                           Insert Width - W (mm)  5.20  5.00  8.3  -  8.42   —         —
               The recommended values refer to C-type             6.35  3.00  —  —        8.64-8.71
                                                                             —
                                                                                 —
               chipformer. For J-type, reduce feed by 30%.        6.35  3.18              8.73-8.87
                                                                  6.35  4.05  —  —        9.56-9.72
                      A               Single cutter, standard     6.35  4.78  —  —       10.33-10.41
                                                                  6.35  5.00  —  —       10.44-10.63
                                                                  6.35  6.35  —  —       11.71-11.81
                                                                 (1)  Only cutters with 160-250 diameter sizes can be stacked.
                                                                                      Shim...
                        W
                                      A - Double cutters with
                      A=ΔA 1+ΔA2
                                      modified body thicknesses
                                      stacked for smaller widths
                                                                              ∆S1max  ∆S  2max
                      A1    A2
                     W1
                             W2
                         WA
                   WA=WB-(ΔA 1 +ΔA 2)
                       A1   A2        B - Unmodified,
                                      stacked double cutters   1  The higher values in the width-of-cut range shown provide
                                      of nominal width
                                                                 complete overlap of corner radii.
                                                                 ∆A max - Maximum possible side ground for each cutter
                                                                 ∆S max - Maximum possible shim width for each cutter
                      W1
                            W2                                   W, W1, W2 - Normal width of insert
                         WB
                  WB=0.5x(W1+W2+A1+A2)
                          S=ΔS1+ΔS2   C - Stacked, double cutters
                                      with spacer for larger widths
                    W1
                           W2
                       WC
                  WC=WB+(ΔS1+ΔS2)
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