Page 728 - ISCAR(TURNING-CATALOG-42-2022)
P. 728

USER GUIDE
      THREADING  Troubleshooting           •  Excessive heat in cutting zone  •  Reduce RPM / Reduce depth






                                                          Cause
                                                                                            Solution

                                                                               of cut / Check turned dia.
                Plastic Deformation        •  Wrong carbide grade             •  Use coated grade / Use harder grade
                                           •  Inadequate coolant supply
                                                                              •  Apply coolant
                                           •  Depth of cut too large
                                                                              •  Reduce depth of cut /
                                           •  Cutting speed too high
                                                                               Increase no. of passes
                                           •  Nose radius too small
                                                                              •  Reduce cutting speed
                                                                              •  If possible use insert with larger radius
                                           •  Cutting speed too high          •  Reduce RPM
                                           •  Infeed depth too small          •  Modify flank infeed / Increase depth of cut
                                                                              •  Use coated grade
                                           •  Highly abrasive material
                Premature Wear             •  Inadequate coolant supply       •  Apply coolant
                                                                              •  Reselect anvil
                                           •  Wrong inclination anvil
                                                                              •  Check turned dia.
                                           •  Wrong turned dia. prior to threading
                                                                              •  Check center height
                                           •  Insert is above center line


                                           •  Wrong turned dia. prior to threading  •  Check turned dia.
                                           •  Wrong grade                     •  Use tougher grade
                                                                              •  Change to M-Type / B-Type inserts
                                           •  Poor chip control
                Insert Breakage            •  Incorrect center height         •  Check center height
                                                                               and use modified flank infeed






                                           •  Cutting edge too cold           •  Increase RPM / Increase depth of cut
                                           •  Wrong grade                     •  Use coated grade
                                           •  Inadequate coolant supply       •  Apply coolant
                Build Up Edge
                                                                              •  Increase cutting speed
                                           •  Incorrect cutting speed







                                           •  Incorrect workpiece clamping    •  Use soft jaws
                                           •  Incorrect tool setup            •  Check tool overhang / Use
                                           •  Incorrect cutting speed          anti-vibration bars
                                           •  Incorrect center height         •  Increase cutting speed
                Vibration                                                     •  Check center height
























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